Silicone Sponge Rubber Gasketing

Silicone sponge rubber is designed for a variety of gasketing, cushioning, insulating, and protective applications. Expanded silicone sponge rubber solutions include formulations designed for general gasketing, flame-retardant cushions, solvent-resistant gaskets, weather seals, and to meet specification grades. Closed-cell formulations make them ideal for a variety of gasketing, cushioning, insulating, and protective applications across a wide temperature and environmental range. Silicone sponge rubber not only provides thermal stability, excellent compression set resistance, ozone and UV resistance, flame retardance, and solvent resistance, but also reduces material outgassing for cleaner operation due to the most extreme post-cure cycle process in the industry.

Current Trends and Challenges in Silicone Sponge Rubber Gasketing

Silicone sponge rubber gasketing is constantly evolving to meet the changing needs of various industries such as electronics, aerospace, automotive, manufacturing, and LED lighting. Below are some current trends and technologies related to silicone sponge rubber gasketing:

New technologies

Advanced formulations and manufacturing technologies can improve the performance and properties of silicone sponge rubber gasketing. Our research and development teams and state-of-the-art capabilities are in place to push existing boundaries.

Performance improvements

The increasing complexity of applications requires more stringent performance requirements for silicone sponge rubber gasketing. With improved temperature, chemical, and compression set resistance, as well as optimised dimensional stability, there is a trend towards the use of higher-performing materials across industries.

Customised designs

Our advanced manufacturing technologies enable us to produce silicone sponge rubber gasketing tailored to specific application needs. Bespoke application-specific solutions can enhance performance and deliver added value, such as improved efficiency and reduced costs.

We are committed to developing customand unique silicone sponges of the highest quality to solve challenging design problems. Our R&D and engineering teams are ready to collaborate with you on your most demanding requirements, with a commitment to delivering exceptional products and outstanding service that will surpass your expectations."

D. Buckley, Senior Product Manager, Saint-Gobain® Tape Solutions

Features & Benefits

  • Temperature resistant

Silicone sponge rubber provides excellent performance over a wide temperature range, from -73°C to +260°C (-100°F to +500°F).

  • Flame-retardant

New UL 94 V-0 flame retardant versions and thermally conductive grade products are available to improve safety for heat and cold transfer, fire and smoke blocking applications, and oven seals.

  • Strong protection

Superior mechanical properties, including formulations designed for general gasketing and dimensional stability, result in lasting and reliable protection even in higher strength applications.

  • Flexible product offering

Available in a range of firmness levels (including soft, medium and firm grades) with fibreglass-supported options for additional dimensional stability, and special grades for high temperature and solvent resistance

  • Weather resistant

Closed-cell sponge structure forms a durable dust, moisture, and weather-tight seal and is ozone and UV resistant, making this product ideal for both indoor and outdoor gasketing applications.

  • Simplified processability

Silicone sponge rubbers can be supplied with either silicone or acrylic pressure-sensitive adhesive for ease of application, and are post-cured for low outgassing and clean gasketing and sealing.

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Product

R10400M

Norseal R10400M is a flame-retardant, closed-cell sponge recognised to UL 94V-0 requirements. R10400M utilises the high consistency silicone rubber (HCR)

Product

R10450

Norseal R10450 reinforced silicone sponge rubber is a general-purpose closed-cell sponge and can be used in most gasketing applications. This material is

Product

R10460

Norseal R10460 medium grade silicone sponge rubber is a flame-retardant (UL 94 HB/ V-1 for thicknesses > 11.7 mm) closed-cell sponge that can be used in

Product

R10470F

Norseal R10470F silicone sponge rubber is a specification grade closed-cell sponge that can be used in most gasketing applications. This material is

Product

R10470M

Norseal R10470M silicone sponge rubber is a specification grade closed-cell silicone sponge that can be used in most gasketing applications. This material

Product

R10480M

Norseal R10480M silicone sponge rubber is a low compression set closed-cell sponge that can be used in most gasketing applications. This material is

Product

R10480S

Norseal R10480S silicone sponge rubber is a low compression set closed-cell sponge that can be used in most gasketing applications. This material is

Product

R10490

Norseal R10490 medium silicone sponge rubber is a fluorosilicone closed-cell sponge that can be used in most gasket applications. This material is flexible