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Thermal Gap Fillers
- Enhanced thermal management
- Conformable and durable
- Reworkable: Easy to service and maintain
Advantages of Using EV Battery Gap Fillers for Thermal Management
ThermaCool® Thermal Gap Fillers are electrically insulating materials designed to fill air gaps between heat sources and heat sinks, enabling thermal transfer efficiently. Some of their intrinsic properties and advantages are:
- Conformability: They exhibit elastic or compressible properties, which help them conform to irregular surfaces, fill air gaps, and ensure good contact between components.
- High Chemical Inertness: They are compatible with most other materials, ensuring durability.
- Electrical Insulation: They can minimise short circuits or electrical interference in electronic components.
- Thermal Stability: Selected materials endure a wide range of operating temperatures without deterioration, ensuring long-term reliability in various thermal environments.
- Easy to handle and install: No curing or special application processes are required compared to liquid thermal interface materials.
- Service-ability: Some solid thermal gap fillers can be removed and reapplied if necessary, which is useful in assembly and maintenance situations.
Product name | Link | Chemistry | K value (W/mk) | Hardness (Shore 00) | Features | Related functional domain(s) |
|---|---|---|---|---|---|---|
TC2006 | Silicone | 1.6 | 40 | Balanced softness and performance | Improve thermal management | |
TC2009 | Silicone | 1.6 | 30 | Highly compressible | Improve thermal management | |
TC2002 | Silicone | 2.0 | 45 | Medium thermal conductivity | Improve thermal management | |
TC3007 | Silicone | 3.0 | 45 | Balanced softness and performance | Improve thermal management | |
TC3008 | Silicone | 3.0 | 65 | High thermal conductivity | Improve thermal management | |
TA3000 | Acrylic | 3.0 | 50–80 | Non-silicone solution | Improve thermal management |