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EV Battery Foam
- Strong and lightweight
- Resilient design
- Customisable for flame retardancy and chemical resistance
How EV Battery Foams Enhance Performance and Safety
Norseal® Foams are flexible cellular materials offering a unique combination of properties:
- Low Density: With air-filled cells, these foams are light in weight whilst maintaining reasonable mechanical durability
- Closed-cell Structure: The isolated cells improve rigidity, providing water tightness
- Low Compression Set (C-set): These foams recover well after compression, retaining their shape and elasticity over time.
- Toughness: Specially designed to absorb impact energy, making them excellent for cushioning applications.
- Thermal Insulation: Air-trapped cells reduce heat transfer
- Flame-retardancy: Select materials formulated for enhanced safety, reduced flammability, and slower thermal propagation.
- Chemical Resistance: Norseal Foams resist damage from solvents, oils, and chemicals, allowing for greater longevity in demanding environments.
Due to this blend of properties, Norseal Foams are highly versatile for a variety of applications where light weight, durability, thermal and flame resistance are essential.
Key Norseal Foam range | Link | Chemistry | Features | UL-94 | Typical end use | Related functional domain(s) |
|---|---|---|---|---|---|---|
PF27 Series | Polyurethane | Ultra-thin, adjustable stiffness | HBF | Compression/cushioning pads | Manage cell swelling and reinforce safety | |
PF47 Series | Polyurethane | Adjustable stiffness, adjustable thickness | HBF | Compression/cushioning pads | Manage cell swelling and reinforce safety | |
PF50 | Polyurethane | Thick gauge, ageing resistance | HBF | Cushioning pads | Improve and manage structure | |
PF100 LD Series | Polyurethane | Ultra-low density, modified cell structure | HBF | Vacuum-compatible tolerance pads | Manage cell swelling and reinforce safety | |
PF100-150 | Polyurethane | Flat curve, excellent C-set under temperature, humidity | HBF | Compression pads | Manage cell swelling and reinforce safety | |
PF100 HD EU Series | Polyurethane | Flat curve, high stiffness, adjustable thickness | HBF | Compression pads for prismatic cells | Manage cell swelling and reinforce safety | |
PF210 Series | Polyurethane | High stiffness, adjustable thickness | HBF | Compression pads for solid-state cells | Manage cell swelling and reinforce safety | |
PS-V0 | Polyurethane | Sealability, low compression set | V0 | Pack gasketing | Protect from environment and electrical insulation | |
F-15 | Silicone | Medium stiffness, high temperature ageing resistance | V0 | Pack gasketing | Protect from environment and electrical insulation | |
SF100-320 | Silicone | High stiffness, high temperature ageing resistance | V0 | Pack gasketing | Protect from environment and electrical insulation | |
FS1000 | Polyurethane | Soft, intumescent | V0 | Top cover cushioning | Mitigate fire risks and propagation | |
ThermaCool® R10404 | Silicone | Very high temperature resistance | V0 | Vent sealing | Mitigate fire risks and propagation |
