Thermal Interface Management for EV Charging Stations
The latest generation of DC rapid charging stations are equipped with power modules capable of delivering charging levels upwards of 350 kWh. To effectively manage the heat generated during charging cycles, engineers rely on thermal interface materials to help dissipate the excess heat. Keeping components operating within their optimum temperature range is critical to the efficiency and safety of the charging stations. Our range of thermal gap pads, thermally conductive silicone sponge, and thermally conductive transfer adhesives offer flexibility in the final design.
Flexible Thermal Interface Management Gap Pads
Expect high performance from our wide range of thermal interface materials that provide reliable, long-lasting protection against environmental factors, along with excellent conformability, damping, and absorption, offering the flexibility engineers can rely on when designing advanced transport vehicles.
Thermal Interface Management Material Selection Guide
Product Code | Thickness, mm | Flame Performance | Thermal Conductivity (W/m*k) | Density, Kg/m3 | CFD (kpa) | Key Features | Optional Features |
TC2006 | 0.5–7 | UL94 V-0 | 1.6 | 1940 | 206++ | Low application pressure | Customisable sheet size and liner options |
TC2008 | 0.5–7 | UL94 V-0 | 2 | 2130 | 234++ | Excellent TC, low density & low oil bleeding | |
TC3007 | 0.5–7 | UL94 V-0 | 3 | 2840 | 227++ | High-performance TC with low oil bleeding | |
R10404 | 0.8–6.4 | UL94 V-0+ | 0.9++ | 1105 | 125+++ | Multi-functional: thermally conductive, electrically insulating, conformable | Silicone or acrylic PSA |
+ With ThermaCool® TR3 adhesive
++ Under 50% compression
+++ 25% compression
Product Code | Thickness, mm | Thermal Conductivity (W/m*k) | Key Features |
TR3 | 0.8 | 0.4 | Dual liner for ease of application |
