Improve Indoor Living with Bio-based Solutions

Alexander Dewald
Alexander Dewald
October 29, 2024 - 5 minutes
How to Improve Performance and Indoor Environments with Bio-based Gasketing Solutions

How much time do you spend indoors? And, in general, how much time do you think people spend indoors? If you are living a normal life in a developed country, the answer is most likely: Most of the day. According to the NHAPS (National Human Activity Pattern Survey), a resource for assessing exposure to environmental pollutants, Americans spend 90% of their time indoors, inside buildings or vehicles.

Building construction.
A modern building under construction.
Pie chart for time spent indoors.
A pie chart displaying time spent indoors. (Source: https://www.buildinggreen.com/blog/we-spend-90-our-time-indoors-says-who)

Are you surprised? I am. But I am not surprised that people are already talking about the “indoor generation”. Another result from a Velux study on air pollution was also surprising to me: 80 percent of Americans are unaware indoor air can be five times more polluted than outdoor air. Many people may think that air pollution is only a thing of the outdoors when living near big factories or high-traffic urban areas.

As current and future generations spend more time indoors, air quality can be challenging. It is good to see that there is a focus on more sustainable construction, energy efficiency and air sealing solutions with gasketing materials to create better indoor environments.

We now see that sealing, energy efficiency and air quality inside of buildings, vehicles and mass transportation is crucial. Now, et us dive deeper into some innovative bio-based tape materials that combine outstanding product features with new material approaches.

In this article, we will explore the use of innovative bio-based tape materials in construction and automotive industries, specifically focusing on gasketing solutions. The aim is to demonstrate how these materials can improve indoor air quality and energy efficiency, while also providing outstanding performance and durability. By the end of this article, you will have a better understanding of the benefits of bio-based tape materials and how they can be incorporated into your projects.

Advanced Bio-Based Tape Materials bridge the Gap between Performance and Impact

A common prejudice is that more sustainable materials are lower performing compared to traditional materials. Obviously, materials must fulfill the application's demands. This is where most solutions based on alternative materials struggle — in many cases, materials based on traditional technologies score with better performance. The ideal situation would be a combination of superior performance and less impactful materials.

An example where this rare combination applies is Saint-Gobain® Norseal® AGP200. This polyurethane foam provides superior sealing performance to water, dust, wind, and noise, even under extreme environmental and temperature conditions. It provides extremely low fogging and VOC (Volatile Organic Content) emissions, low odor, and flame resistance according to FMVSS 302, making it ideal for direct use in interior applications (Sulfur Free formulations) of buildings, automotive or mass transportation applications where good air quality is key.

Its outstanding water tightness and thermal insulation properties of λ=36mW/m.K can be achieved with only 30% compression due to the low force to compress of this soft material. It has good conformability and this allows for cost savings by using less materials to fill the same gap. This allows for superior sealing performance for a broad range of highly demanding gasketing applications in automotive, HVAC (Heating, Ventilation and Air Conditioning) or construction.

But the hearts of many engineers who pay attention to superior indoor air quality and sustainable construction beat even faster since this material is not only free of plasticizers but, its polyol is also largely based on bio-based materials. Let us take a closer look at what bio-based materials mean.

What Does Bio-based Mean?

Other than most products that mainly use oil-based ingredients, Norseal AGP200 provides excellent performance with the use of predominantly bio-based polyol. To measure the ratio of biobased content of carbon in the AGP foams, the product was tested using ASTM D6866, the norm to quantify bio-based content. This norm focuses on carbon and for AGP200, a radiocarbon (C14) report has been created to verify the “% Biobased Carbon”.

The results indicate the percentage carbon from “natural” (plant or animal by-product) sources versus “synthetic” (petrochemical) sources. For reference, 100% Biobased Carbon indicates that a material is entirely sourced from plants or animal by-products and 0 % Biobased Carbon indicates that a material did not contain any carbon from plants or animal by-products. A value in between represents a mixture of natural and fossil sources.

The analytical measurement is cited as “percent modern carbon (pMC)”. This is the percentage of C14 measured in the sample relative to a modern reference standard (NIST 4990C). The % Biobased Carbon content is calculated from pMC by applying a small adjustment factor for C14 in carbon dioxide in air today. It is important to note that all internationally recognized standards using C14 assume that the plant or biomass feedstocks were obtained from natural environments.

So, in short, bio-based refers to materials in the formulation of AGP200 that are sourced from natural sources like plants or animal by-products.

And where does Norseal AGP200 stand in terms of verified bio-based carbon? According to tests performed by an independent, ISO/IEC accredited third-party laboratory, Norseal AGP200 contains 61% (+/- 3% (absolute)) renewable carbon after ASTM D6866. AGP (Alkyd Grafted Polymer) is partially formulated with biobased material.

For engineers who aim for superior performance and excellent air quality inside buildings, vehicles or mass transportation, these results can make the difference in finding the ideal materials for HVAC and sealing applications, windows and doors sealing in buildings or modular construction.

The use of bio-based materials provides environmental benefits, such as reducing dependence on fossil fuels and lowering carbon emissions. It helps to achieve sustainability goals of car or building designers. Thus, it also allows for potential cost savings or regulatory advantages in certain industries. 

Where Do You See the Greatest Benefits for Your Projects with Bio-based Materials?

We have seen that solutions which combine excellent performance and bio-based materials and have the potential to improve life inside for the “indoor generation” already exist. Especially, as humans spend so much time inside, this can be a big step in terms of health and well-being. But these materials are not limited to those applications only.  

Do you have specific applications or projects in industries where you see potential for using bio-based materials and have questions about the performance, durability or suitability of these materials compared to traditional materials? Get in touch with your tape expert today to find out if you can make the world a better home together with bio-based materials.