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Thermally Conductive Silicone Foams, Pads
Saint-Gobain® Tape Solutions thermally conductive silicone materials are economical, high performance products designed to enhance thermal performance of various thermal management applications. High demanding electronic applications require thermal materials that efficiently transfer heat. Our broad range of thermally conductive products expand to fill voids between multiple components to provide efficient heat transfer with good tear resistance.
Applications in demanding environments
Our thermally conductive silicone materials are ideal for engineers requiring thermal management gasket foams/pads that deliver efficient heat dissipation in electronics, EV battery packs, LED modules, and industrial enclosures. Many of these high-performance thermals gap filler foams are UL94 V-0 rated and provide additional performance highlights, like:
- Thermal conductivity: up to 41.5 W/m·K
- UL 94 V-0 flame rating
- Operating temperature: -55°C to +200°C
- Low compression set for long-term sealing
5 Reasons Why to Choose Thermally Conductive Silicone Foam or Pad
- Our thermally conductive silicone foam solutions help solve complex thermal and sealing challenges in demanding applications. They offer a unique combination of heat dissipation, mechanical resilience, and performance reliability.
- In addition to efficient heat dissipation even in compact or high-power applications, they provide reliable mechanical performance which maintains low compression set for long-term sealing, even under repeated thermal cycling and mechanical stress. Consistent performance over time maintains thermal and mechanical properties even after prolonged exposure to heat and stress.
- For enhanced safety and environmental resistance, thermally conductive silicone foams/pads withstand exposure to UV, ozone, and chemicals, making them suitable for outdoor and industrial use. They help meet safety and performance standards in regulated industries like automotive and aerospace.
- Unlike other solutions, our thermal gap filler silicone foams/pads are clean and easy to handle and compatible with automated assembly for more efficient production processes.
- Design flexibility. Available in multiple thicknesses, densities, and formats to suit a wide range of design requirements.
Features & Benefits
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Various degrees of softness provide excellent gap filling and compression performance with minimal force applied to component parts to avoid applying stress and to ensure full system functionality |
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These highly compliant gap fillers provide world-class heat transfer performance across a range of air gaps to enhance thermal performance of the electrical system |
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Thermally conductive silicones can be supplied with a fabric or film on one side for additional support during handling and assembly, providing good cut resistance for high abuse applications |
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Ideal for spanning multiple components with different heights to minimize force on joints, to deliver optimal protection of various sensitive electronic components |
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Supplied with a PET liner on both sides, these products are inherently tacky, can be supplied with a fabric or film on one side for additional support during handling and assembly to facilitate the assembly process |
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With UL 94-V0 certifications, these products can be used in critical applications without flame concern, mitigating the risk of overheating, toxic smoke and fire propagation |
Product
TC2007G
ThermaCool TC2007G is a high performance, soft ceramic-filled silicone elastomer typically supplied with a PET release liner on both sides. The product is
Product
TC100
ThermaCool TC100 is an unsupported thermally conductive solid silicone rubber. This material offers thermal conductivity along with electrical isolation
Product
TC100U
ThermaCool TC100U is an uncured (B-Stage) unsupported thermally conductive solid silicone rubber. This unique thermally conductive silicone gap filler can
Product
TC2006
ThermaCool TC2006 is an economical, soft ceramic-filled silicone elastomer typically supplied with a PET release liner on both sides. The product is
Product
TC3006S
ThermaCool TC3006S is an extremely soft ceramic-filled silicone elastomer typically supplied with a PET release liner on both sides. The product is
Product
TC3007
ThermaCool TC3007 is a premium, soft ceramic-filled silicone elastomer typically supplied with a PET release liner on both sides. The product is
Product
TC3008
ThermaCool TC3008 is a high performance, soft ceramic-filled silicone elastomer typically supplied with a PET release liner on both sides. The product is
Product
K271
ThermaCool K271 is manufactured with a 1.0 mil thick thermally conductive DuPont® Kapton® polyimide film. The film is coated with 1.5 mils of thermally
Product
R10404
ThermaCool R10404 series is a thermally conductive closed-cell silicone sponge rubber. This material offers thermal conductivity, electrical isolation and