Tape Solutions for Thermal Spray

Growth in the aerospace, automotive, healthcare and other end-use industries is expected to drive demand in the thermal spray coating market in the coming years, making it critical that suppliers offer consistent material solutions that improve quality and efficiency. We offer a complete range of specialty adhesive tapes to perform in a variety of thermal spray coating processes, from grit blast to high velocity oxygen fuel (HVOF). Available with highly conformable backings made to maximize abrasion resistance and leave behind clean edges during removal, and the high-temperature adhesive used on these products ensures good holding power during use and clean adhesive removal, minimizing post spray rework. Many thermal spray masking tapes are approved for use on various Pratt & Whitney, Rolls Royce and GE specifications.

Thermal Spray Masking Tape Options

Many types of thermal spray masking tapes are available, including silicone rubber-coated glass cloth, multi-layer, foil, and glass cloth.  

  • Silicone rubber-coated glass cloth tapes offer a desired balance between multiple key properties. The silicone rubber layer aids in thermal spray coatings, bouncing off the masking tape while maintaining good conformability, moderate abrasion resistance and clean masking edges. These tapes are often used through grit blasting and thermal coating steps, eliminating the cost associated with reapplying another layer of tape.   
  • Thick, multi-ply tapes are often used in the harshest, most demanding thermal spray processes, such as HVOF. Although these tape configurations sacrifice conformability compared to thinner single ply tapes, they offer the abrasion and burn-through resistance required in high temperature and high spray velocity applications. 
  • Foil Tapes are highly conformable for parts with complex geometries or hard-to-reach areas while offering good abrasion resistance. They maintain clean edges upon removal and are designed with clean removal adhesive. 
  • Glass Cloth Tapes are the most economical thermal spray masking products available. They can be used as a base masking layer in high temperature and pressure spray operations, or as the main layer in less severe processes. Glass cloth tapes are among the most conformable types of tape offered in thermal spray applications.

Thermal Spray Supporting Equipment & Integrated Thermal Spray Systems

Saint-Gobain® Coating Solutions offers a complete line of thermal spray guns, supporting equipment & integrated thermal spray systems that deliver optimal deposit efficiency & quality coatings for cost-effective protection over a range of applications. Available in plasma spray & flame spray options, Saint-Gobain thermal spray products impart wear-resistant coatings that also provide electrical insulating and thermal barrier properties to extend service life & improve performance of industrial components.

Visit our sister company website for more information: https://www.coatingsolutions.saint-gobain.com.

Solutions to Improve Quality & Efficiency 

Designed for Harsh & Demanding Processes

From grit-blasting, flame spray and thermal spray, plasma spray, and High Velocity, Oxygen Fuel (HVOF) processing, we offer a variety of masking tapes to fit your application.

Thermal Spray Material Selection Guide

Silicone Glass Cloth Tape
Product CodeLinerBacking Thickness mmMax Long Term Operating Temperature
ºF (ºC)
Product
Features
2975Yellow Dimple, Fluorosilicone PET0.279-0.305600 (315)Most widely used plasma spray tape
23816Yellow Dimple0.279-0.305600 (315)10% thicker version of 2975
2965Yellow Dimple0.279-0.305600 (315)Low residue adhesive version of 2975
29A5Self-Wound0.279-0.305600 (315)Liner-less version of 2975
PDPS90Yellow Dimple0.279-0.305600 (315)Low tack backing
HV60-18Yellow Dimple0.279-0.305600 (315)2X thickness rubber layer
Multi-layer Tape
Product CodeLinerThickness mmMax Long Term Operating Temperature
ºF (ºC)
Product
Features
H7575Yellow Dimple0.457-0.559600 (315)2 layers of 2975
H7525Yellow Dimple0.457-0.559600 (315)Heavy duty construction, thin foil center
H6595Yellow Dimple0.457-0.559600 (315)Heavy duty construction, thick foil center
Foil Tape
Product CodeLinerThickness mmMax Long Term Operating Temperature
ºF (ºC)
Product
Features
2925Self-Wound,
Yellow Dimple
0.178-0.203600 (315)Most widely used thermal spray tape
2926Self-Wound0.178-0.203600 (315)High purity adhesive version of 2925
6005Self-Wound0.178-0.203600 (315)Thicker foil version of 2925
26020Kraft Paper0.178-0.203600 (315)Thick foil, heavy duty
Glass Cloth Tape
Product CodeLinerThickness mmMax Long Term Operating Temperature
ºF (ºC)
Product
Features
2905Kraft Paper,
Yellow Dimple
0.178-0.203600 (315)Economy plasma spray tape, double sided adhesive
2915Self-Wound0.178-0.203600 (315)Economy thermal spray masking tape